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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A weak process safety culture can degrade the effectiveness of the incident investigation element, true or false?

A) False
B) True

2. Who is involved in Management Review at an operating facility? (select all that apply)

A) Member of community
B) First Line Supervisors
C) Process Safety Representative
D) Plant Managers
E) Engineers

3. A strong Management of Change system should ensure that: (select all that apply)

A) Appropriate updates have been made to the preventive maintenance requirements
B) Root causes are identified
C) Emergency changes do not require Management of Change controls
D) Temporary changes are returned to normal by the required date
E) Adequate evaluations of the potential safety and health impacts are performed

4. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) No hazard exists because the relief valve will always protect the system
B) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
C) The system is operating normally under transient conditions
D) The pressure gauge is faulty and can be ignored

5. A common design safety factor typically used for pressure vessels is:

A) 4 times the MAWP
B) 10 times the MAWP
C) 1 times the MAWP (Maximum Allowable Working Pressure)
D) 1.5 times the MAWP

Solutions: